Automotive DesignLine Europe Engineering Blog
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November 13, 2008
Beta test in Silverstone
By
Christoph
Hammerschmidt

Formula one is a world on its own. Every driver of an average compact car knows that the technology used in the racing cars is light years away from his own set of wheels, from what we he encounters when he drives in his car to his job or brings the kids to school. While perhaps some people dream of taking a nice lap on the Silverstone or Hockenheim racing tracks once in their life, most drivers certainly would not give up the comfort and versatility of their everyday vehicle in exchange to a formula one racing car (no HVAC, not even enough loading space for a beer crate, and the sun roof cannot be closed).
Now it seems like the Formula one world has come somewhat closer to the Peugeots, Fords and Volkswagens of the everyday world: The new F1 rules allow the use of Kinetic Energy Recovery Systems (KERS), just like cars with a hybrid drive. Doesn't make this the inaccessible Formula one world somewhat more human, isn't it almost affecting how they try to squeeze out the last quantum of efficiency out of their fuel?
Of course they don't do these things because they have to save on fuel. Nevertheless, the experience gathered with the KERS systems ( see article) will bear fruit in a couple of years in that it will be fed into the design of our everyday vehicles. In that sense, future formula one races will be a kind of beta test for the next-generation commercial cars. A huge beta test, indeed. One of the engineering masterminds in the McLaren construction camp said he likes the opportunity to test these energy recovery technologies in high-class racing cars, since technological and financial resources are so excellent. On the other hand, there is also a downside: Everyone can see if an engineering team is off the mark with its ideas and implementations. "When your ideas fail, hundreds of millions will notice it immediately," he said. Never fear we all will know that it is just a beta test, after all.
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October 30, 2008
The chance in the crisis
By
Christoph
Hammerschmidt

The coming weeks and months threaten to become difficult not only for the car manufacturers but even more so for their suppliers including the electronic system vendors. Not that they had been overly spoiled by success the competition has already been tough in the past years, and the rules have been set by the OEMs.
Now the sudden drop in automotive demand will cause a domino effect all along the value chain, with certain delays. But since the first domino already has fallen, it is foreseeable when it will hit the suppliers and their suppliers. And, according to the usual market oracles, it is to be feared that we are in for a steep, deep downturn.
But, as philosophers say, in every crisis lies a chance. In the case of the European automotive industry, the chance might lie in building simpler, more energy efficient cars while maintaining the same level of safety and comfort as we are used to. In a recent conversation about energy efficiency, a physicist told me that the only and he meant the really only way to sustainably improve the fuel efficiency is to reduce weight.
Translated this requirement into the electronic designer's scope of options I think it means that more functions need to be implemented in software instead of hardware. Software is light and energy efficient. It can be changed much faster and much more easily than steel, aluminum and plastic structures. And it can control some parameters decisive for fuel consumption.
But this won't be enough. After the smoke of the crisis will be gone, much will have changed. Some cassandras predict that the cars we will be able to buy are more like a Tata nano than like a Mercedes S-Class. In any case, for a sustainable individual mobility, the European automotive industry will have to re-think ways to tame the fuel consumption beast. Critics say that in other countries the development for alternative drives has made far more progress than here. This crisis is the chance to change the direction.
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October 23, 2008
Time for a slimming diet
By
Christoph
Hammerschmidt

When drivers these days approach a filling station, they feel less depressed than they did as recently as a few weeks ago. The reason is that gas prices have declined by quite a margin in recent weeks. This may or may not be connected to the financial crisis which throws a shadow on the automotive industry and makes many an engineer fear for his/her job. But much like the financial crisis will pass over the coming months, so will the low gas price turn out to be a transient phenomenon.
Engineering departments in the industry, of course, know that, and they are poring on how they can reduce the thirst of their cars. Actually, they have achieved quite impressing results; lately I have seen a statistic comparing medium-sized vehicles ten years ago against today. While horsepower, motor torque and many other performance parameters have improved, they now run on less fuel per kilometer. Even though they have (like most of their owners) gained some weight during this period.
And now they run to great lengths to find ways how they can further improve the fuel efficiency. High-tech projects are filling their lab desks; the proposals range from electrifying the ancillary units to hydrogen drives and from hybrid concepts to what they call "longitudinal axis dynamics control" which basically means that they try to keep the speed constant by means of complex and intelligent driver assistance systems and if then it turns out to be unavoidable to apply the brakes, they try to recuperate the kinetic energy.
One thing, however, won't change, even though this is not necessarily a positive aspect. The average weight of the vehicles will stay where it is, they make clear. For two reasons: First, safety. It demands its price the many additional devices and controllers for antilock-brakes, side-collision protection, airbags, crumple zones etc inherently increase the weight of the vehicles. The other reason is comfort, with the same implications. "What they have they never give away again," said an automotive designer recently during a congress, describing the atavistic thinking of the masses in western countries.
For this reason, we constantly drag around a metric ton and a half (and some models significantly more) of metal, plastic, etc. Inert masses that have to be accelerated with us and that are responsible for the biggest part of the fuel consumption.
No, I am not advocating returning to the bicycle. But we should not taboo prescribing a slimming diet to our vehicles. It makes no sense to constantly carry around our living room with us. Such a diet would greatly help to get the fuel consumption down. Certainly it would be more effective than electrically-powered turbochargers or all these fancy things.
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October 09, 2008
Is Pandora's Box a cuddly subcompact?
By
Christoph
Hammerschmidt

Not sure if automotive vendor Fiat has opened Pandora's Box or the gates to the future with its most recent move: The company allows drivers, thus end customers and persons inherently clueless in technical affairs, to do something hitherto restricted to the few enlightened ones in the car repair shops: They are allowed to install a software on their car they have downloaded from the internet. Well, we all know to which extend we can trust internet software sources, but at least the source in this case, Fiat's corporate web site, can be regarded as trustable. The software monitors the driver's behavior under aspects of environmentally-friendly and economic driving style; from these data it derives hints how to improve the style (see article).
Automotive OEMs hitherto have regarded the possibility of aftermarket software updates, upgrades and modifications with great caution and probably for good reasons, given the fact that many safety-critical functions in today's cars are controlled by software (another reason for their aloofness might be that they have not yet found a business model how to market it profitably). In any case, the telematics platform in the Fiat case obviously can read out data from deep inside the system, such as gear and brake activities or engine temperature which means that there could be a potential to access the respective subsystems by the software.
The creators of this software certainly hopefully have made safety and security provisions. For instance, it runs in the Adobe Air environment I have to admit that I do not know enough about this environment to render a judgment as to its security. But the mere possibility of running external software on an automotive platform could attract people that are not as clueless as the average driver, and perhaps even a bit malicious. Should we be prepared to see cars running havoc with helplessly yelling and waving drivers inside? And, to come back to my initial question, is the gate to the automotive software future even identical with the lid of Pandora's Box?
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